Thursday, 27 October 2016

EXPERIMENT 2: CHARACTERISATION OF EMULSION FORMULATION


OBJECTIVES:

To determine:

1. The effects of HLB surfactant on the stability of the emulsion.

2. The effects of different oil phase used in the formulation on the physical characteristics and stability of the emulsion.



INTRODUCTION:

Emulsion is a disperse system consisting of two immiscible liquids where one of them is dispersed homogeneously in another liquid .Liquid droplets are known as internal phase whereas the liquid in which they are dispersed are known as external or continuous phase. Emulsion can be classified into different emulsion phase .They are water-in-oil phase, oil-in-water phase and multiple phase emulsion. High surface tension of emulsion leads to the instability of emulsion. Thus, emulsifying agent is used to stabilise the emulsion. In this experiment, Tween 80 and Span 20 are the emulsifying agent. Emulsifying agents  has hydrophilic part and lipophilic   part in which they will adsorb onto the oil and water interface to lower down the surface tension .Emulsifying agent can prevent coalescence of droplet .Hydrophile-lipophile balance (HLB) is a value to select the appropriate emulsifier to produce a stable emulsion. Every surfactant is given a number in the HLB scale, that is, from 1 (lipophilic) to 20 (hydrophilic).A stable emulsion can be formed by combining two emulsifying agent.HLB value for a combination of emulsifying agent can be determined by using the following formula:


HLB value = 
 (quantity of surfactant 1)(HLB of surfactant 1)+(quantity of surfactant 2)(HLB of surfactant 2)
quantity of surfactant 1 + quantity of surfactant 2


APPARATUS AND MATERIALS:

a. Apparatus

8 test tubes
50 ml measuring cylinder
2 sets of pasture pipettes and droppers
Vortex mixer
Weighing boat
1 set mortar and pestle
Light microscope 
Microscope slide
1 set of 5 ml pipette and bulb
1 150ml beaker
A 15 ml centrifugation tube
Centrifugation apparatus 
Viscometer
Water bath (45C)
Refrigerator (4C)


b.Materials

Palm oil
Arachis oil
Olive oil
Mineral oil
Distilled water
Span 20
Tween 80
Sudan III solution (0.5 %)


PROCEDURES:

1. Each test tube was labelled and 1cm was marked from the base of the test tube.

2. 4 ml of oil (according to Table 1) and 4 ml of distilled water into the test tube.

Group
Oil
1,5
Palm oil
2,6
Arachis oil
3,7
Olive oil
4,8
Mineral oil
Table 1

3. Span 20 and Tween 80 were added into the mixture of oil and water (refer Table 2) .The test tube was closed and its content was mixed using vortex mixer for 45 seconds. The time needed for the interface to reach 1 cm was recorded. The HLB value for each sample was determined .Steps 1-3 were repeated in order to obtain an average value of a duplicate.


Tube no.
1
2
3
4
5
6
7
8
Span 20
(drops)
15
12
12
6
6
3
0
0
Teen 80
(drops)
3
6
9
9
15
18
15
0
Table 2

4. A few drops of Sudan III solution were added to (1 g) emulsion formed in weighing boat and it was mixed homogeneously. The spread in the colour in the sample was compared. Some of the sample was spread on a microscope slide and it was observed under a light microscope. The appearance and globule size formed was drawn and described.

5. A Mineral Oil Emulsion (50g) was prepared from the formulation below by using wet gum method according to Table 3a & 3b:

Mineral oil
(refer table 3b)
Acacia
6.25g
Syrup
5ml
Vanillin
2g
Alcohol
3ml
Distilled water qs
50ml







Table 3a

Emulsion
Group
Mineral Oil (ml)
I
1,5
20
II
2,6
25
III
3,7
30
IV
4,8
35

Table 3b


6. 40g of emulsion was placed into a 50ml beaker and the emulsion was homogenised for 2 minutes using a vortex mixer.

7. 2g of emulsion (before and after homogenization) was taken and placed into a weighing boat and labelled. A few drops of Sudan III solution was added and mixed .The texture, consistency, degree of oily appearance and the spreading of colour in the sample under the light microscope were stated and compared.

8. The viscosity of the emulsion formed after homogenization (15g in 50 ml beaker) was determined using a viscometer that was calibrated with “Spindle” type LV-4 .The sample was exposed to 45C (water bath) for 15 minutes and then 4 C(refrigerator) for another 15 minutes. The viscosity of the emulsion was determined after the exposure to the temperature cycle was finished and the emulsion had reached room temperature (10-15 minutes).Step 8 was repeated again and an average value was obtained.



CALCULATIONS:

HLB value:








RESULT:

1) PALM OIL

Tube No.
Span 20
(Drops)
Tween 80
(Drops)
HLB Value
Time For Phase Separation (min)
Spreading of Sudan III solution
T1
T2
Average
1
15
3
9.66
47.38
45.34
46.36
Sudan III colour dispersed in the emulsion.                                                      
2
12
6
10.73
45.36
44.34
45.25
Sudan III colour dispersed in the emulsion.
3
12
9
11.34
34.16
29.54
32.25
Sudan III colour dispersed in the emulsion.
4
6
9
12.44
37.15
39.00
38.08
Sudan III colour dispersed in the emulsion,
5
6
15
13.17
30.45
33.27
32.26
Sudan III colour dispersed in the emulsion.
6
3
18
14.08
23.01
20.47
23.54
Sudan III colour dispersed in the emulsion.
7
0
15
15.00
10.10
12.22
11.16
Sudan III colour dispersed in the emulsion
8
0
0
0.00
3.40
5.12
4.26
Sudan III colour dispersed in the emulsion


2) ARACHIS OIL

Tube No.
Span 20
(Drops)
Tween 80
(Drops)
HLB Value
Time For Phase Separation (min)
Spreading of Sudan III solution
T1
T2
Average
1
15
3
9.66
47.22
43.18
45.20  
Spreading of Sudan III is not uniform. Large globules are seen.
2
12
6
10.73
41.58
36.96
39.27  
Sudan III spread rapidly but the spreading is uneven.
3
12
9
11.34
40.61
34.49
37.55
Sudan III spread slowly and evenly.
4
6
9
12.44
28.47
29.11
28.79
Sudan III spread uniformly. Large globules are seen.
5
6
15
13.17
19.38
19.00
19.19
Sudan III spread evenly. Globule sizes are relatively uniform.
6
3
18
14.08
10.69
8.25
9.47
Sudan III spread unevenly. Globules are mostly large in size.
7
0
15
15.00
7.34
5.16
6.25
Spreading is quick. Various sizes of globules unevenly distributed.
8
0
0
0.00
5.12
4.94
5.03
Sudan III did not disperse in the emulsion.


3) OLIVE OIL

Tube No.
Span 20
(Drops)
Tween 80
(Drops)
HLB Value
Time For Phase Separation (min)
Spreading of Sudan III solution
T1
T2
Average
1
15
3
9.66
Interphase does not reach 1 cm after 150 minutes
Interphase does not reach 1 cm after 150 minutes
-
Spread very slowly
2
12
6
10.73
Interphase does not reach 1 cm after 150 minutes
Interphase does not reach 1 cm after 150 minutes
-
Spread very slowly
3
12
9
11.34
58.27
65.3
61.79
Spread moderately
4
6
9
12.44
15.29
23.45
19.37
Spread moderately
5
6
15
13.17
87.2
79.34
83.27
Spread moderately
6
3
18
14.08
62.29
58.1
60.2
Spread moderately
7
0
15
15.00
32.17
40.55
36.36
Spread moderately
8
0
0
0.00
1.2
2.4
1.8
Spread immediately


4) MINERAL OIL

Tube No.
Span 20
(Drops)
Tween 80
(Drops)
HLB Value
Time For Phase Separation (min)
Spreading of Sudan III solution
T1
T2
Average
1
15
3
9.66
Interphase does not reach 1 cm after 150 minutes
Interphase does not reach 1 cm after 150 minutes
-
Spread very slowly
2
12
6
10.73
Interphase does not reach 1 cm after 150 minutes
Interphase does not reach 1 cm after 150 minutes
-
Spread very slowly
3
12
9
11.34
110
115
112.5
Spread slowly
4
6
9
12.44
101.2
104.3
102.75
Spread slowly
5
6
15
13.17
87.4
89.4
88.4
Spread moderately
6
3
18
14.08
69.2
70.2
69.7
Spread moderately
7
0
15
15.00
19.6
51.7
35.65
Spread slowly
8
0
0
0.00
5.12
1.55
3.3
Spread immediately



Test tube
Image under microscope
Physical Appearance
Colour distribution
1

There were different sizes of globules and were not in a proper distribution.
The Sudan III solution were well dispersed in the emulsion. The colour of emulsion was light orange.
2

Most of the globules were large in size. However, there were also some in smaller size than the rest.
The Sudan III solution were well dispersed in the emulsion. The colour of emulsion was light orange.
3

Globules were irregular in sizes and packed to each other.
The Sudan III solution were well dispersed in the emulsion. The colour of emulsion was light orange.
4

Globules were irregular in sizes and very packed to each other.
The Sudan III solution were well dispersed in the emulsion. The colour of emulsion was a bit bright orange.
5


Size of globules were larger and the water droplets did not dispersed well in the oil.
The Sudan III solution dispersed well in the emulsion.  The colour was light orange.
6


The size of globules were small and packed. The water droplets were not evenly distributed in the oil.
The Sudan III solution dispersed well in the emulsion. The colour was very light orange, almost white.
7


There were large and small size of globules. There was also, a big globule with black ring outside of it. The globules were packed to each other.
The Sudan III solution dispersed well in the emulsion. The colour of the emulsion was orange.
8


The globules were very irregular and different in sizes. The water droplets were not distributed well in the oil.
The Sudan III solution dispersed well in the emulsion. The colour of emulsion was light orange.



RESULT PART 2:

Comparation of emulsion before and after homogenization

Before homogenization
After homogenization
Texture
Coarse
Smooth
Consistency
Less consistency
More consistency
Degree of oily appearance
Oily
Less oily
Spreading of color in the sample under light microscope


Viscosity of Emulsion
Readings
Average Viscosity (Cp)
Emulsion I
Emulsion II
Emulsion III
Emulsion IV
Before Temperature Cycle
1826
1311.5
1312
768
After Temperature Cycle
4689
1309
1450
452
Difference
(%)
61.06
2.5
10.52
69.91


Phase of Separation
Mineral Oil
(mL)
Distance of separation  phase (cm), y
Average
Ration of separation phase= y/x
20
2.7                   2.9
2.80
2.80/4.6=1.61

25
2.6                   4.0
3.3
3.3/5
=0.66

30
3.0                   2.0
2.50
2.50/4=0.63

35
3.7                   3.2
3.45
3.45/5=0.69

x= distance before separation

y=distance after separation


DISCUSSION:

HLB VALUES 

A physically stable emulsion is one in which the dispersed phase retains its initial character, (e.g. size) and remains uniformly dispersed. There are a few instabilities in emulsion that include flocculation and creaming, coalescence and breaking, and Ostwald ripening. To overcome these physical instabilities, knowledge on Stoke’s Law is applied, for example produce emulsion with small droplet size, control viscosity of continuous phase, control phase volume ratio and reduce density difference between phases. 

A suitable surfactant can maintain the stability of emulsion so that the size of droplets does not change significantly with time. HLB (Hydrophile-Lipophile Balance) is an empirical expression for the relationship of the hydrophilic ("water-loving") and hydrophobic ("water-hating") groups of a surfactant. The higher the HLB value of a surfactant, the more water-soluble the surfactant is. Water-in-oil emulsions (w/o) require low HLB surfactants. Oil-in-water (o/w) emulsions often require higher HLB surfactants. All emulsifiers consist of a molecule that combines both hydrophilic and lipophilic groups. The HLB number which is higher than 10 is considered to be more hydrophilic and the surfactant is more polar. On the other hand, the HLB number which is lower than 10 is considered to be more lipophilic and the surfactant is less polar.

Surfactant selection for an o/w emulsion can be simplified if the HLB system is applied. Oils have required HLB numbers that identify the HLB necessary to give good o/w emulsification. Not all surfactants having the same HLB value may be acceptable for an o/w emulsion. HLB values for surfactants can be calculated and they are additive. For example, if two different surfactants or oils are present, the HLB value can be calculated by using the formula:


HLB value =
(quantity of surfactant 1)(HLB of surfactant 1)+(quantity of surfactant 2)(HLB of surfactant 2)
quantity of surfactant 1 + quantity of surfactant 2


Stable emulsions can be obtained by adding surfactant with lower HLB values and thereby, retard the rate of creaming. The stable emulsion is said to take longest time for the phase separation to occur. Based on the experiment, the time taken for the emulsion to separate into two phases and for the interface to reach 1cm is longer in mixture of surfactants with lower HLB value, meaning they are more lipophilic. From the result, we can observe that arachis oil, olive oil, mineral oil and palm oil show the best stability in emulsion when the HLB value of surfactant is the 9.66, meaning the lowest value not counting tube 8 without surfactant. Besides, the emulsions from tube 7 and tube 8 took the shortest time to separate. This is due to the absence of any surfactant in tube 8 while in tube 7 only Tween 80 present, with a high HLB value. This proves that the emulsion will be unstable if only a single surfactant is used in the emulsion and a suitable combination of surfactants is needed to produce a stable emulsion. Therefore, the lower the HLB value of the combination of surfactant used, the more stable the water in oil emulsion is formed.

 From the result collected, majority of them seem to prove this statement right. The inconsistency may be due to errors made while carrying the experiment, for example when mixing procedures and measuring the amount of surfactant used. Type of oil used also plays an important role in determining the stability and viscosity of the emulsion. From the result obtained, the emulsion using mineral oil as the oil phase is the most stable. As a conclusion, the more stable an emulsion is, the longer the time taken for phase separation to occur.




RATIO OF SEPARATION PHASE

Emulsion is a mixture of aqueous (water) phase and oil phase and it needs an emulsifying agent for the emulsion to stay in one phase and not separated during after the process of manufacturing until it is marketed and used.

The optimum stability of emulsions (Oil in water) are stabilized by 1:1 molar ratios of emulsifying agent (Spans and Tweens). This is due to association between the emulsifier molecules adsorbed at the oil-water interface. Thus, stability of the emulsion can be determined by investigating the rate of sedimentation. The method used is centrifugation. Centrifugation refers to the process which involves the application of the centripetal force for the sedimentation of heterogeneous mixtures with a centrifuge, and is often used in industrial and laboratory settings.

This experiment uses centrifugation method to separate the emulsion into 2 phases which are immiscible. The fast separation of the emulsion occurs as a result of centripetal acceleration force. With this, we are able to determine the stability of the emulsion by calculating the ratio of separation phase. Ratio of separation phase refers to the ratio of height of separated phase to the height of the original emulsion. The larger the ratio of separation phase, the more unstable emulsion in the experiment is.

The stability of the dispersed system can be determined based on the ratio of separation phase.  In the results, the emulsion with 30 ml of mineral oil shows the least ratio of separation, hence it has the greatest stability among the other emulsions. However, this result may be inaccurate as the evaluation procedures may results in the damage of emulsion structure.

Emulsifying agents or better known as surfactants are compounds that lower the surface tension (or interfacial tension) between two liquids or between a liquid and a solid. Surfactants are added to stabilize the emulsion prepared. From this experiment, we get to know that acacia is one of the important emulsifying agent used in the preparation of the emulsion. It will stabilized the emulsion by forming a stable, mechanically strong film of emulsifiers around the globules of dispersed oil across the aqueous phase in the emulsion. This helps to prevent the coalescence of oil globules by hindering the drainage of water between globules with the hydration of films. The increasing volume of the oil phase with constant amount of acacia will lead to the production of unstable emulsion as a result of coalescence and breaking of emulsion. This is because there is lesser capacity of the acacia to form a stable mechanically strong film for the mineral oil across the water phase in the emulsion. Thus, we can conclude that the increase the volume of the mineral oil will results in the greater separation of the emulsion after centrifugation.



VICOSITY OF THE EMULSION

    Theoretically, the higher the content of oil, the more viscous the emulsion is. This is because the oil always has higher viscosity compared to water. Four emulsions are made with the content of mineral oil: 20ml, 25ml, 30ml and 35ml respectively. We can expect that emulsion with 35ml of mineral oil would have the highest viscosity in comparison with other emulsion with lower amount of mineral oil. However, in real experiment, both the viscosities measured on the emulsions before and after temperature cycles show deviation from the theory stated.

  For example, 20ml mineral oil emulsion shows greater viscosity (1826 cP) compared to 35ml mineral oil emulsion (768 cP) before the temperature cycle. Next, temperature cycles are carried out and then respective viscosities are obtained again. Theoretically, when we are using the same type of oil (mineral oil), the viscosity of the particular emulsion will increase after the temperature cycle and shows higher viscosity (cP) value than the one before temperature cycle. Emulsion is put into the water bath (45°C) for 15 minute in the first stage of temperature circle and then placed into the freezer (40°C) for 15 minutes. At low temperature, kinetic energy of the system is reduced and this will increase the viscosity of the continuous phase. This will decrease the motion of the globules in the disperse phase. However, deviation of viscosity value once again appears. For instance, emulsion with 35ml mineral oil shows reduction in viscosity after passing through the temperature cycle, from 768cP to 452cP. Hence, there are errors when the experiment is being carried out which cause the deviation to occur.
    These errors include the incorrect measuring technique causing parallax error and the usage of an unsuitable viscometer spindle. Besides, the errors may arise during the preparation of emulsion, for example inaccurate weighing of excipients and more importantly, the active ingredients, especially oil.


THE CHARACTERISTICS OF THE EMULSION

In this experiment, 8 emulsions are prepared in different test tubes.  Each emulsions is prepared based on different proportion volume of Span 20 and Tween 80 where both of them act as surfactant in the emulsions.

Based on the observation, Emulsion 1 has both large and small globules which are loosely packed. Meanwhile, Emulsion 2 is similar to Emulsion 1 at which small and large globules are present and packed in a loose manner. However, Emulsion 3 has irregular shape and size of globules but the globules are closely packed. Emulsion 4 has several bigger molecule which surrounded by small globule around it and the globules either large or small are regular in shape. Both Emulsion 5 and 6 have a large globules that are arranged closely with small globules surround it. There are many large globules present in Emulsion 7 compare to other emulsion. For Emulsion 8, there are few regular sized globules as this emulsion contain mineral oil and distilled water only.

Sudan dyes is a solvent dyes often called lysochromes. It is not soluble in water, however it is oil-soluble. Thus, it is used to colour non-polar substances. Sudan dyes have high affinity to fats and therefore they are used to demonstrate triglycerides, lipids, and lipoproteins. The Sudan III solution is red in colour and dissolves readily in oil. It is added into the emulsion to indicate the position of oily globules in the emulsion. It will dissolve in oil phase and stain the oil globule  red in colour while the aqueous phase will not be stained and remain colourless. Hence, Sudan III solution is used as indicator to determine the types of emulsion whether they are oil-in-water (o/w) emulsion or water-in-oil (w/o) emulsion.

HLB (Hydrophile-Lipophile Balance) is an empirical expression for the relationship of the hydrophilic ("water-loving") and hydrophobic ("water-hating") groups of a surfactant. Low HLB value is required in preparing a water in oil emulsion, whereas for oil in water emulsion, it requires high HLB value. The higher the HLB value, the more water-soluble the surfactant. Thus, the emulsion gets more hydrophilic when the value of HLB increases. This explained the reason why the intensity of colour decrease from Emulsion 1 to Emulsion 7 (HLB value increases from Emulsion 1 to Emulsion 7). The HLB value is for Emulsion 8 is 0. This emulsion is said to be lipophilic. Therefore, the Sudan III dye is readily dissolve and has the highest intensity colour of reddish brown.



CONCLUSION:

 Combining two surfactants will give a stable emulsion. The higher the volume of oil, the higher the viscosity of the emulsion and the distance of separation of emulsion is higher.


REFERENCES: